Note: half my post got deleted and I later tried to rewrite it.
I've been designing shirts for a while, but I never did any of the pre-press stuff myself. I always just sent my working file to the printers and let them take care of the rest. I need to do it myself right now, and can't seem to get color separations to work right. Anyone want to fill me in on the details? I know I have to go to print, then change the setting to output to Post Script. I just haven't been getting good results. Biggest question: What if I use lots of shapes that are the intended background color for the design, and I want them to be "cut out" of the final file to send to the printer. Can I do that? Any explanation or links to an in-depth explanation would be great. I haven't been able to find anything thorough enough on the internet.
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it sounds like you just want to use pathfinder